
MAIPCO
Advanced Methods of Inspection and Control of the production processes of complex composite structures
Objective of the research project
The MAIPCO project is part of the studies for the analysis of the defects associated with the construction of composite components in the aeronautical sector, particularly in the helicopter sector, and intends to develop new methodologies for the minimization of this defect. The project aims to develop new and advanced inspection and control techniques for complex multi-component systems, highly automated, on-line and off-line with respect to production processes. The results of the project will lead to a reduction in production costs, increasing the competitive advantage of industrial partners.
Objective of the training project
Train 7 specialists in automated systems of inspection and control of aeronautical structures.
- development of a methodology for the analysis and minimization of distortions and deformations typical of autoclave processes;
- development of an automatic vision-based inspection system for automatic lamination processes (Fiber Placement and Automated Tape Lay-up) to eliminate the process stop;
- development of a database of innovative repair techniques.
- automatic parts recognition system to support the assembly of complex components;
- reduction of inspection and labor errors (and the associated cost) for the identification of defects;
- improvement of the quality of complex composite products;
- extension of the life of composite products (thanks to new repair techniques).
- an automatic artificial vision and signal analysis system with robotic handling (AVRIS) for the validation of assemblies (fuselage, transmission systems, stabilizer, keel);
- the AVRIS System automatically identifies the presence / absence of parts, their correct installation and the presence of fixings
Project manager: Antonio Zilli, Distretto Tecnologico Aerospaziale Scarl, antonio.zilli@dtscarl.it
Total budget: 5,7 M€
Project start and end: September 2014 – December 2016
For more information: antonio.caruso@finmeccanica.com
Partner: Finmeccanica Divioni Elicotteri e Velivoli, Università del Salento, Enginsoft, Cetma